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What Are The Factors That The Quality Of 3d Printing Depends On?


3d printing

There are several factors affecting the quality of 3D printing. Although some of these variables are related to hardware, other factors could affect the printing quality. Material condition, slicing options, and various other factors may impact the final result. Let's look at the most important factors that could degrade your 3D print, or contribute to the creation of a top-notch product.

Layer thickness

Let's start with a single layer. The thickness of the layer is vital. The thickness of the layer is not just related to the slicer settings (that you make use of to get your Gcode) but it also relates to the 3D printer you are using. The rule is simple the thinner the layer, the better quality of a 3D print. While thin layers can make your print's walls smoother but you must keep in mind that it will require industrial 3d printer long time to print.

Certain 3D printers are not capable of printing small layers. Common RepRaps are able to print layers as small as 100 microns. Zortrax M200 professional machines can be more advanced and deposit layers as little as 90 microns.

Material quality

This aspect may seem evident to some people, but I would prefer to investigate the topic. The 3D printed object's design reflects the mechanical characteristics of the material. The material's properties that are not optimal can have a negative impact on the quality of 3D printed objects, specifically in the area of hardness or impact strength. Additionally, if a poor-quality filament is contaminated, the risk of the extruder jamming is increasing.

Let's now look at some other details. The material quality can be assessed by the deviation of its diameter. If the diameter of a filament fluctuates rapidly over a narrow linear distance, you'll probably observe some inconsistencies on a 3D printed wall, such as small bulges and cavities. This could be because 3d printer price may extrude more material (feeding filament with a larger diameter) and later deposit less material at another time. When filament of smaller size is placed into the printhead, this can cause inconsistent results. In extreme situations, if the diameter of the material is too large, it will not fit in the opening of the extruder.

In a workshop setting, when the spool is unwinding you will be able to observe any deviations in the diameter. A caliper is all you require for this test. Simply note down the results each time you go for 10 or 15 meters of material usage. If the deviation in diameter is greater than 3-4 percent, I recommend changing the material provider.

Proper temperature

This is directly related to the setup of the slicer which is usually easily accessible by the user. Every material should have a different temperature for plastic extrusion. However, Zortrax materials are automatically recognized by the 3D printer - Zortrax M200 will apply the most appropriate 3D printing settings as soons when you connect a spool on a frame.

For the most efficient 3D printing with ABS it is recommended to set your extrusion temperature at 250 to 240 degrees Celsius. Additionally, you should make sure your building platform temperature is between 100 and 100 degrees Celsius. Adjust your fan speed to around 10% to avoid excessive thermal shrinkage. Also, close the build chamber when your printer is equipped with one.

PLA plastic should be when it is heated to 200 degrees Celsius. Once the first layers have been laid down and you are ready to put your fan speed at 100 percent. To create PLA stick more effectively, heat your plate to 50-60 degrees Celsius.

Retraction

This feature can be set up within your cutting 3d printed products. The setting of material retraction is crucial in situations where the extruder must travel some distances without actual extrusion. For example, when you are printing fishnet objects and the printhead retraces to edges.

In this case the best method to maintain good surface quality is to set a higher speed for material retracting. This will stop the formation of small clods of material on the perimeters. Be prepared to experiment with retraction parameters for your 3D printer to achieve the optimal results!

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